Use case 1Batch release readiness
Batches wait in quarantine while quality staff check records across MES, LIMS and QMS by hand, which strains supply. A readiness check that surfaces every open item early shortens release without weakening control.
“Can batch LX-2417 be put forward for certification this week, and if not, what is holding it?”Asked by a head of quality operations
- Context
- MES: electronic batch record for LX-2417 of Corvelan 20 mg tablets complete at the Brightmoor site
- LIMS: assay, dissolution and impurities all within specification
- QMS: deviation DEV-0931 (granulation room temperature above limit for 2 hours) linked to the batch, investigation open
- ERP: 3 markets awaiting stock; distributor cover about 9 days
- Rule
- No batch is proposed for certification while any linked deviation, out-of-specification result or change control remains open or unapproved.
- Decision
- Propose batch for certification Severity: High
- Agents
- Record review agent Checks the batch record, test results and equipment logs for completeness and exceptions, citing each entry.
- Deviation agent Summarises DEV-0931, comparable past deviations and their root causes to help the investigator.
- Supply impact agent Shows which markets run short first if release slips, so planning can respond.
- Policy
- Only a Qualified Person (EU GMP Annex 16) or the authorised quality unit may certify or release a batch. Agents may not close deviations or change batch status; all records meet 21 CFR Part 11 and Annex 11.
- Action
- Disposition blocked pending closure of DEV-0931; batch stays in quarantine in ERP and MES, and a readiness summary is routed to the deviation owner and QP.
- Data
- MES electronic batch recordsLIMS results and specificationsQMS deviations, CAPA and change controlERP inventory and ordersEquipment and environmental monitoring
“Which new safety cases are serious and unexpected, and when is each due to regulators?”Asked by a head of pharmacovigilance
- Context
- Inbox: report from a hospital physician received 2 October (day 0) about a patient on Corvelan
- Event: liver injury requiring hospitalisation; coded to MedDRA as drug-induced liver injury
- Reference safety information: event not listed in the company core data sheet
- Safety database: 3 similar reports found, none matching this patient and reporter
- Rule
- If the case has an identifiable patient, reporter, suspect product and event, and is serious and unlisted, set the 15-day expedited clock from day 0 and route to a safety physician; agents never assign causality.
- Decision
- Expedited case Severity: High
- Agents
- Intake agent Extracts patient, product, event and reporter details from the email and attachments into structured fields.
- Coding agent Proposes MedDRA terms and checks the event against the reference safety information.
- Duplicate agent Compares the case with existing reports and explains why it is or is not a duplicate.
- Policy
- Causality, seriousness confirmation and submission are decided by qualified safety staff under EU GVP Module VI and 21 CFR 314.80. Agents may prepare the case but not submit it.
- Action
- Case created in the safety database in medical review state and referred to the safety physician; submission due date set to 17 October.
- Data
- Safety database (ICSRs)Inbound reports (email, call centre, literature)Reference safety informationMedDRA and product dictionariesRegulatory submission tracking
Use case 3Clinical trial site resupply
A site that runs out of investigational product misses dosing visits, while over-shipping wastes costly, short-dated kits. Resupplying on cover and expiry keeps patients on study with less waste.
“Does Site 114 on study NVX-301 need a resupply shipment now?”Asked by a clinical supply manager
- Context
- IRT: Site 114 on study NVX-301 has 6 kits on hand and dispenses about 2 kits a week, so cover is about 3 weeks
- Depot WMS: 240 kits available with use-by dates beyond the next dispensing window
- Depot to site lead time is 7 days by temperature-logged courier
- Site temperature log: no excursions recorded in the last 30 days
- Rule
- If site cover falls below 4 weeks and depot kits have use-by dates beyond the next dispensing window, release a standard resupply of 8 kits; any temperature excursion at the site holds the shipment for review.
- Decision
- Site resupply Severity: Low
- Agents
- Forecast agent Projects kit use from enrolment and visit schedules and explains the cover estimate.
- Expiry agent Selects depot kits whose use-by dates cover the coming visits, avoiding short-dated stock.
- Blinding agent Checks that the shipment uses kit numbers only and reveals nothing about treatment arm.
- Policy
- Standard resupplies within the rule are released automatically; non-standard quantities, unblinded information or temperature issues need the clinical supply manager. Records follow ICH E6 good clinical practice.
- Action
- Resupply of 8 kits released automatically in IRT and sent to the depot WMS for picking and temperature-logged shipment.
- Data
- IRT randomisation and dispensingDepot WMS inventory and expiryStudy visit scheduleTemperature monitoringCourier shipment tracking