Solution · Factory 360

Every line and asset, resolved to one live plant view

Lines, machines and assets are tagged differently across MES, historians and ERP, so plant and finance never agree on OEE. SCIKIQ resolves them into one governed Factory 360 - with live output, downtime risk and OEE.

01The hard part

First, resolve the plant — or the 360 is a lie

The same machine has different tags in MES, the historian and ERP, so OEE never reconciles. SCIKIQ resolves assets to one governed identity across every system.

Same asset · 4 fragmented records
MESLine 3 / M-12A-204
HistorianPLANT1.L3.MC12PI-9930
ERPAsset 55123F-551
CMMSPress 12C-338

Different tags for the same machine - no shared key. OEE from the plant and finance never match, and failures hide across systems.

SCIKIQ match & resolution engine
Asset tag matchHistorian point mapERP asset linkISA-95 hierarchySurvivorship rules
One golden record
M12
Line 3 · Press 12
ASSET-000512
97% match
AssetLine 3 · Press 12 resolved
Historian pointlinked PI
Records merged4 → 1 survivorship
Lineageevery reading sourced governed
Plant hierarchy (ISA-95) - resolved
Plant 1 · Pune OEE 74%
Line 3 priority
Press 12 critical asset
Utilities shared
Line 5 flex
Asset criticality - automatic
Critical 8%
Important 24%
Standard 56%
Redundant 9%
Under review 3%
So what

Output, OEE and downtime are only trustworthy on resolved assets. Skip it and plant OEE and finance OEE will never agree - and the failing machine stays invisible.

02Why SCIKIQ

A real 360 — not a report or a stale extract

Most “360s” assume the hard problems are already solved. They are not.

Capability
SCIKIQ 360
Point tools
Warehouse + BI
Entity resolution & golden record
Deterministic + ML, survivorship
Deterministic keys only
Assumes clean keys
Global parent / local hierarchy
Resolved with roll-up
Manual trees
Not modelled
Real-time, governed lineage
Live, every field sourced
Partial, per tool
Batch, stale
Predictive built in (risk, forecast, NBA)
Native, on the graph
Add-on / licensed
Separate tooling
Agentic action & copilot
Ask & act, write-back
Read-only dashboards
Reports only
Time to value
Weeks, no rebuild
Months of integration
12–18 month build
03What it unifies

Every source, one governed profile

SCIKIQ reads your MES, historian and ERP data as it is - no rebuild - and resolves it into one real-time plant view.

The data you already have
MES
Historian (PI)
SCADA / PLC
ERP
CMMS
Quality (QMS)
Energy meters
IoT sensors
Resolve & unify
One governed Factory 360
Factory 360 — one real-time, governed profile
Asset identityOutput & OEEDowntimeFailure riskQualityPlant hierarchyLineageNext best action
04The dashboard

A live Factory 360, from output to downtime

Switch between plants and watch the whole 360 update - output, downtime risk, OEE, loss mix, improvement opportunities and the AI's recommended move.

Factory 360LIVE
05Predictive & AI

Not just what happened — what happens next

Every profile carries live model scores, computed on the governed graph.

Downtime risk

A live failure-prediction score per asset with the drivers - so you fix before the stop.

Output forecast

Predicted throughput and OEE by line and shift.

Next best action

A ranked, explainable move - maintain, re-sequence, re-tune - and an agent to run it.

Loss elimination

Where availability, performance and quality losses cost the most.

06Ask the 360

Talk to the 360 in plain language

Ask about risk, value or the next move — answered from the governed profile with citations, voice input and read-aloud. The answer follows whichever plant is selected above.

SCIKIQ CopilotGrounded on the plant 360ONLINE
Grounded & citedVoice inputRead aloudFollows the selection
07One foundation

The same engine powers every 360

Entity resolution, the golden record, the graph and the copilot are not domain-specific. One foundation builds a 360 of any entity that matters.

08The payoff

Run the plant on one live number

A resolved, predictive, governed Factory 360 changes what operations can do.

1Resolved asset identity across MES, historian and ERP
97%Typical match confidence across systems
LiveFailure, output and quality risk on every asset
WeeksTo a governed Factory 360 - no rebuild

Want your assets resolved to one live plant view?

Bring a few real, messy systems — we’ll show the golden record and the 360 on your data, no pitch, no form maze.

Talk to us

Frequently asked questions

What is a Factory 360 view?

A Factory 360 resolves every line, machine and asset scattered across MES, historians and ERP into one golden record, then puts a live view of output, downtime risk and OEE on top of it. Because it is built on a governed semantic layer, every figure has one definition and traces back to its source system.

How does SCIKIQ build a Factory 360 without replatforming?

SCIKIQ connects to MES, historians and ERP where they already run and resolves entities in place. There is no migration step: the golden record is assembled over your existing systems, so you keep them and still get one governed view.

How long does a Factory 360 take to deploy?

Typical deployments reach a live 360 view in about 60 days. Most teams start with one domain, validate the resolved records against what they already trust, and expand from there.